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Do-It-Yourself

Application methods

Four main methods are used in painting. The choice of method depends on the type of coating to be applied, the effect on adjacent areas and the degree of skill of the personnel.


1.Brush
Brushes should be selected:
  • for low viscosity paints to yield low applied film thickness.
  • for most primers, particularly where surfaces have tiny irregularities that may be missed by roller or spray or where penetration is especially important.
  • for corners, edges and odd shapes.
  • for small areas.

2.Roller
Rollers should be selected:
  • for topcoats where the stippled effect produced by roller is acceptable.
  • for jobs where skilled brush painters are not available.
  • for large flat areas where spraying would create a fire hazard.
  • for textured coatings.

3.Conventional Spray
    This technique mixes a jet of air with a stream of paint to propel a fan of paint droplets towards a surface. The mix of air with the paint particles gives high turbulence however and considerable "bounce back ".Air atomisation of paint can thus result in considerable overspray. Therefore not only must adjacent areas be protected but paint losses may vary from 20%to 40%on steel and paint operatives must wear protection to avoid paint mist inhalation. The technique particularly suits low viscosity paints and is most commonly used for the application of conventional decorative paints and zinc silicate coatings.

4.Airless Spray
    The technique relies on hydraulic pressure rather than air atomisation to produce the spray. Paint under very high pressures (1000 to 6000 p.s.i., approximately 100 to 400 kg/cm 2 ) is delivered to the spray gun and then forced through a very small orifice to atomise it. There is thus more rapid coverage with much less overspray and much higher film thickness can be obtained.

    Most of the products manufactured by National Paints can be applied by airless spray. Some products (e.g. anticorrosives) are designed to be applied at high film build, others (e.g.finishing paints)at low thicknesses. Follow the recommendations in the Product Data Sheets.If the recommendations are significantly exceeded and over-application results, sags and runs may develop, and may have detrimental effects on the performance of the coating.

    Finally, it must be remembered that airless spray ejects paint under very high pressure. Do not direct the spray at people nearby as injury can be easily caused and take due precautions when the equipment is being cleaned.