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Powder Coating

Powder Coatings are characteristically different form other coatings in terms of corrosion protection, better durability and environmentally friendly as it contains no volatile organic compounds (voc) , hence being an anti-pollutant in its three forms (liquid, gaseous or solid). Moreover, the use of the sprayed remaining powder has reflected much economical selling price, which is valued and accepted by customers.

Types of Powder Coatings:-
  • Polyester based powder:
    Suitable for exterior use, as it has good adhesion proprieties, durability, workability and is weather resistant
  • Epoxy based powder:
    Suitable for corrosion protection uses as it has excellent resistance power to chemicals. Epoxy powder coatings include products for both decorative and pure protective purposes.
  • Hybrid Powder Coatings:
    Based on the binder combination of Epoxy and Polyester.


Method of Application:-

The dry blended components of powder are fed into electrostatics spray gun in order to spread evenly onto the required surface. The coated metals are then placed in a temperature regulated oven in order for the based powder to progressively liquidize . The even dispersion and wetting of the pigments is completed with good adhesion on metals surfaces.

Manufacturing Process:-
  • Dry Blend
    The following powder raw materials are well mixed ,conforming homogeneous system:
    • Solid resins, which react in order to apply good adhesion power on surfaces.
    • Pigments added to apply the requested color.
    • Special additives.

  • Melting and Extrusion
    The dry blended component are fed into the extruder and heated until melted with high viscosity output.
  • Cooling
    The hot-melt mixture is cooled and completed by twin-roll laminating, followed by a water-cooled stainless steel belt.
  • Crushing
    At the end of the cooling device, the hard laminated product is crushed into pieces of about 10 mm.
  • Grinding
    The crushed powder is grinded in a special grinder in order to obtain suitable particle sizes.
  • Packing
    Packed in cartons with capacity of 20 Kg.
  • Material finished with Powder Coatings
    Powder Coatings are ideal for a wide range of ferrous and non-ferrous materials


Types/Characteristics/Technical Specifications:-

Powder Coating Products Epoxy Epoxy/Polyester Polyester PE-F
Wire works    
Household appliances    
Metal furniture, exterior      
Metal furniture, interior    
Agricultural equipment      
Metal facades, profiles, doors and windows      
Tools      
Machines and parts    
Shelving  
Lighting equipment    
Automobile parts-external      
Automobile parts-under bonnet      
Rain gutters, brackets, etc.      
Valves, pumping equipment      
Pipelines      
Steel reinforcement bars      
Tractor cabs      
Mail boxes      
Lawn mowers      
Bicycles      
Cupboards and filing cabinets    
Transformers    



Appliances:-

Domestic Appliances
  • Radiators
  • Central heating boilers
  • Electric and gas cookers
  • Refrigerators.
  • Household laundry

Packaging
  • Drums and containers
  • Metal cans
  • Metal signs

Building
  • Railings and fencing
  • Concrete reinforcing bars
  • Gutters and drainpipes
  • Steel furniture garage doors
  • Transformers
  • Switcharger cabinets
  • Capacitors and Resistors
  • Light Fittings

Automotive
  • Car wheels
  • Truck bodies and chassis
  • Engine blocks
  • Oil filters
  • Suspension springs
  • Exterior trim

Furniture
  • Office furniture
  • Shelving
  • Chairs, tables
  • Steel beds
  • Computer consoles

Heavy Duty
  • Oil, gas and water pipelines
  • Structural beams
  • Valves and flanges
  • Pump housings
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